Injection Moulding

Welcome to the UK’s premier provider of injection moulding services. Specialising in both large and small custom plastic parts and products, we offer solutions designed to meet the demands of various industries.

High production output

We leverage advanced machinery and streamlined processes to ensure rapid production rates, making us an ideal partner for high-volume projects

Low production output

We also cater to specific niche or small market that may not require high production volumes.

Precision tolerance

Our commitment to quality ensures that every part is manufactured to exact specifications, with consistent precision tolerances that meet or exceed industry standards.

Cost efficiency

By optimising our production methods and utilising skilled labour in a strategic manner, we can provide our clients with competitive pricing without compromising on quality.

Custom solutions

We work closely with clients to develop tailored moulding solutions that fit their specific needs, from material selection to design refinement.

Sustainable practices

We are dedicated to environmentally friendly practices, utilising sustainable materials and recycling processes to minimise waste and reduce our environmental footprint.

Plant Capability

Our comprehensive range of moulding machines enables us to serve a near infinite range of injection moulding projects.

Our diverse array of machines, scaling up to 1,300 tonnes, allows us to cater to a multitude of projects & applications. Whether you require products weighing 1 gram or 10kg, we have the capability and capacity to mould to your needs.

In addition to traditional finishing techniques, we can also offer in-mould decoration, hot plate welding and pad printing services. Learn more about these here

Part Size: 10mm — 1,200mm

Machines Available: 22t — 1,300t

Part Weight: 1g — 10,000g

Machine Specifications

MC	Machine	Shot Weight (g) Poloystyrene	Distance Between Tie Bars	Min Mould Height	Max Mould Height	Maximum Opening Stroke	Ejector stroke
14	22T BOY	36g	254 x 254	152	400	200	80
16	22T BOY	36g	254 x 254	152	400	200	80
13	55T BOY	100g	360 x 335	250	650	200	80
15	55T BOY	100g	360 x 335	250	650	200	80
17	55T BOY	100g	360 x 335	250	650	200	80
18	100T ROMI	215g	420 x 420	160	460	420	100
11	150T ROMI	380g	470 x 470	160	500	460	150
10	165T SANDRETTO	462g	460 x 460	155	560	500	160
12	200T ROMI	500g	510 x 510	210	630	550	190
19	220T ROMI	720g	560 x 560	200	630	560	190
20	320T SANDRETTO	1090g	650 x 650	200	730	710	240
7	380T ROMI	1300g	700 x700	250	650	750	225
8	450T ROMI	1700g	800 x800	250	880	880	280
4	500T2 SANDRETTO	2528g	900 x900	300	1000	1380	380
1	500T SANDRETTO	2528g	900 x 900	300	1000	1380	380
2	600T ROMI	4492g	920 x 920	300	1000	2000	320
5	700T SANDRETTO	3138g	1060 x 1060	350	1100	1150	350
9	1000T NEGRI BOSSI	6280g	1250 x 1000	500	1200	1200	400
3	1300T SANDRETTO	10793g	1500 x 1400	650	1400	1600	400

Injection Moulding Process & Materials

Injection moulding is one of the most efficient and popular methods for mass-producing parts with complex shapes. The process involves injecting molten material into a mould cavity under pressure, which then cools and solidifies into the desired shape. Different materials are used in injection moulding depending on the properties required for the part and the intended application.

Moulding different injection moulding materials involves adjusting processing parameters, mould design, and sometimes even the machinery to suit the specific properties of each polymer. These materials must have specific properties such as good flow, strength, thermal stability, and ease of processing.

Here’s a breakdown of common injection moulding materials and their typical uses:

1. Thermoplastics (Most Common)

a. Polypropylene (PP)

Properties: Lightweight, chemical-resistant, fatigue-resistant.
Applications: Automotive parts, living hinges, food containers, medical devices.

b. Acrylonitrile Butadiene Styrene (ABS)

Properties: Tough, impact-resistant, glossy finish.
Applications: LEGO bricks, consumer electronics, automotive interiors.

c. Polyethylene (PE)

Types: LDPE (Low-Density), HDPE (High-Density)
Applications: Containers, caps, piping, toys.

d. Polystyrene (PS)

Types: General Purpose (GPPS), High Impact (HIPS)
Applications: Disposable cutlery, CD cases, packaging.

e. Polyamide (Nylon)

Properties: Strong, abrasion-resistant, good thermal resistance.
Applications: Gears, bearings, automotive parts, electrical housings.

f. Polycarbonate (PC)

Properties: High impact strength, transparent, heat-resistant.
Applications: Eyeglass lenses, helmets, medical devices.

g. Polyethylene Terephthalate (PET)

Properties: Tough, moisture-resistant.
Applications: Bottles, food containers, mechanical parts.

h. Polyoxymethylene (POM / Acetal)

Properties: High stiffness, low friction.
Applications: Gears, fasteners, plumbing components.

i. Thermoplastic Elastomers (TPE, TPU, etc.)

Properties: Flexible like rubber, recyclable.
Applications: Seals, gaskets, grips, soft-touch parts.

Why choose us?

Expertise

Our team of experienced engineers and technicians are well-versed in the latest moulding technologies and best practices.

State-of-the-art facilities

Our manufacturing facilities are equipped with cutting-edge machinery to ensure precision and efficiency throughout the production process.

Quality Assurance

We implement rigorous quality control measures at every stage of production to ensure the highest standards are maintained

Timely Delivery

We understand the importance of meeting deadlines and strive to deliver products on time, every time.

If you’re looking for a reliable partner for your injection moulding needs, contact us today to discuss how we can help bring your project to life!

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